Vollmer penetrates the microcosm of tool manufacturing

 Wednesday, August 2, 2023

Microtools are drills and milling cutters with diameters below 0.5 millimetres. Swabian sharpening specialist Vollmer has succeeded in eroding such delicate PCD tools highly precisely and cost-efficiently with its VHybrid 260 grinding and erosion machine.

It’s the generator that makes the difference

Biberach-based sharpening specialist Vollmer has recently penetrated this microcosm of tool manufacturing with its VHybrid 260 grinding and erosion machine. Thanks to the Vpulse EDM generator, the smallest microtools with diameters of 0.45 millimetres and below can be produced with the highest precision, performance and surface finish. The innovative generator technology achieves a surface finish of up to 0.05 µm/Ra (micrometre/average roughness value) when eroding, which corresponds to an average roughness of up to 0.24 µm/Rz. In addition, it is possible to produce a cutting edge radius of up to 1.5 µm with the VHybrid 260. This eliminates the need for subsequent grinding or polishing of functional areas of the tool. This spares additional work steps, which usually involve demanding process control, and thus also reduces the overall production costs.

Innovative functions combined with proven technology

To ensure optimum concentricity of maximum 2 µm when machining microtools, the VHybrid 260 is equipped with an insulated tool steady rest, which also allows it to be used for eroding. Furthermore, due to the “Laser Check” integrated measuring system, required tolerances of ± 2 µm can be achieved during fully automatic circular machining in a closed-loop process.

One of the reasons why the VHybrid 260 is able to sharpen so precisely is the Vollmer machine’s innovative and robust kinematics. Tool manufacturers can use the VHybrid 260 to grind or erode both carbide and PCD tools up to 100 percent in one set-up. The sharpening machine is based on multi-layer machining, which is implemented through two vertically configured spindles. The lower spindle can be used both for grinding and for eroding. Moreover, up to eight grinding and eroding wheels, including coolant supply, can be switched fully automatically. Various automation options also enable unmanned operation around the clock.

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