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Rolls-Royce powers Africa’s first rice straw MDF facility

 Friday, January 10, 2025

Rolls Royce

Rolls-Royce has successfully commissioned ten mtu gas gensets to provide electricity for Africa’s first rice straw-based Medium-Density Fibreboard (MDF) production facility in Beheira, northern Egypt. Operated by the Egyptian Wood Technology Company (WOTECH), the plant relies entirely on these state-of-the-art 20-cylinder mtu gensets, which together deliver a total output of 25 megawatts. This initiative marks a significant step toward sustainable manufacturing in the region, as the facility operates without access to the public electricity grid.

The WOTECH plant, supported by Egypt’s petroleum ministry, utilizes rice straw—a by-product of rice cultivation—as a raw material for MDF production. By repurposing rice straw instead of burning it, the facility addresses the environmental challenges posed by traditional disposal methods, such as air pollution and increased CO2 emissions. The innovative approach also reduces the reliance on wood as a raw material, aligning with global sustainability goals. MDF produced at the plant is used for furniture, cabinetry, doors, and construction materials, showcasing the versatile application of this eco-friendly product.

The Beheira facility is only the second of its kind globally and the first in Africa, underlining Egypt’s commitment to integrating sustainable industrial practices. Rolls-Royce partnered with local companies Engineering for Industries Co. (INDE) and the Egyptian Maintenance Company (EMC) to supply the mtu Series 4000 L64 FNER gensets. These gensets feature best-in-class power density, low emissions, and an operational lifespan of up to 84,000 hours before requiring major maintenance.

Tobias Ostermaier, President of Stationary Power Solutions at Rolls-Royce, emphasized the importance of dependability in off-grid projects like WOTECH. “The dependability of our mtu gas-powered gensets is paramount. Working with INDE and EMC, we delivered an efficient and reliable power solution that meets the customer’s requirements while ensuring low emissions,” Ostermaier said.

This project, funded entirely by Egyptian capital from the oil sector, exemplifies a successful collaboration between international technology leaders and local expertise. The WOTECH facility not only drives economic growth but also demonstrates how innovation can address environmental challenges, setting a benchmark for future sustainable industrial ventures in Africa.

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