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West Fraser Nacogdoches boosts mill efficiency with Valmet debarking

 Monday, October 13, 2025

West Fraser_Nacogdoches_debarking

West Fraser’s Nacogdoches mill upgraded its aging debarking drum with a modern Valmet solution to enhance reliability, lower maintenance needs, and maintain production targets.

Addressing an aging debarking drum

West Fraser is a diversified wood products company with more than 50 facilities across Canada, the United States, the United Kingdom, and Europe. The company promotes sustainable forest practices while producing a wide range of wood-based products, including lumber, engineered wood products, pulp, newsprint, and renewable energy. At its Nacogdoches, Texas mill, which specialises in Oriented Strand Board (OSB), the team faced a significant operational challenge: an outdated rubber-tire-supported debarking drum that had reached the end of its lifecycle.

The aging equipment required frequent maintenance, impacting efficiency and reliability. To sustain production demands, the mill sought a modern, high-performance replacement that could be integrated into the existing structure with minimal disruption.

Implementing a high-capacity solution

Valmet delivered an advanced debarking drum engineered for high capacity and reliable operation ensuring effective bark removal with minimal wood loss before the chipping process.

The upgrade included:

• A complete new drive system featuring a motor, reducer, sprockets, chain, and platforms

• Advanced rubber tire support units for improved reliability

• Installation advisory services

By modernising the system, West Fraser achieved optimal bark removal, reduced maintenance needs, and improved overall efficiency—all without major structural modifications.

Collaborative installation, minimised downtime

In addition to supplying the equipment, Valmet provided installation advisory services, working closely with the mill’s chosen contractor to guarantee smooth and efficient implementation. This collaborative approach minimised downtime while maximising the performance and longevity of the new system.

Achieving operational excellence

The successful installation of the new debarking drum system greatly reduced maintenance requirements and improved overall mill performance. Valmet’s consistent, transparent communication ensured smooth project execution with minimal disruption.

“It all started with proper planning and coordination from Valmet with the Nacogdoches team. Then, you pair that with Valmet’s experienced field technicians that worked night and day during installation to make sure the project was completed safely and effectively. They were looking out for the mill, not just to get the project completed but also the equipment’s long-term use. We were able to safely shave multiple shifts off the project timeline allowing us to start up much sooner,” said Caylan Bailey, Engineering Supervisor, West Fraser Nacogdoches.

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